Modular Cleanrooms
Airtech's Modular Clean Room Solutions
At Airtech Systems, we specialize in providing advanced modular clean room solutions that comply with the highest cGMP standards.
Our clean room systems have been meticulously refined through continuous innovation in design, manufacturing, and installation, resulting in a product that is seamless, robust, and exceptionally easy to maintain. The snap-together construction allows for rapid assembly, ensuring that our clean rooms offer unmatched flexibility and performance.
Our extensive product range is an extension of our expertise in clean room design and construction, catering to the unique needs of various industries such as pharmaceuticals, biotechnology, and electronics. We understand that different applications require different levels of cleanliness and operational efficiency, which is why we offer both standard and customized solutions tailored to your specific requirements.
Cleanroom Modular Wall Partitions / Wall Panels
Airtech Systems offers a versatile Wall Partition System, available in both Progressive and Non-Progressive types. Our modular wall panels are constructed from Double Skin Panels made of Pre-coated or Powder Coated Galvanized Iron (PCGI), featuring inner and outer skins with a standard thickness ranging from 0.6 to 0.8 mm. Standard widths for these wall panels are 1200mm, 1000mm, and 900mm, while the thickness options include 50mm, 60mm, 80mm, and 100mm.
These panels are designed with integrated PVC conduits for electrical cables, and the 80mm and 100mm panels are specifically engineered to accommodate return air ducts and built-in risers. Panel heights can be adjusted up to 5000mm, with provisions for stackable panels to meet various spatial requirements. This design flexibility ensures that our wall partition systems can be tailored to fit any clean room configuration, providing robust, easy-to-install solutions for your controlled environment needs.
Modular Cleanroom Ceilings
Airtech Systems offers modular ceiling panels available in 50mm and 60mm thicknesses, tailored to various application needs. These panels are installed using specially designed suspension members and linkages to suit each specific use.
We provide both walkable and non-walkable ceiling panels, crafted according to client requirements and reinforced with specially designed stiffening systems for load-bearing walkable ceilings.
Cleanroom Flooring
Airtech Systems offers premium hygienic flooring solutions essential for maintaining high-quality production processes and enduring the rigorous cleaning protocols typical in pharmaceutical manufacturing.
Our flooring options include:
- Epoxy Flooring
- PU Flooring
- PVC Vinyl Flooring
These solutions are designed to meet the stringent demands of cleanliness and durability in controlled environments.
Clean Room Wall / Ceiling Panels - Accessories
All internal and external corners of our modular wall panel systems are fitted with aluminum covings, featuring special male and female profiles with a locking system.
These covings are securely attached, seamlessly connecting wall panels to the floor, ceiling panels to wall panels, and wall panels to each other.
Modular Clean Room Doors
Airtech’s Clean Room doors are crafted from galvanized or stainless steel sheets with lock-formed edges. These doors are insulated and bonded with polyurethane foam, honeycomb paper, or mineral wool, creating a rigid, flush fitting. They feature innovative flush double glazing, finished with a pure polyester powder coating of 60-80 microns for a smooth surface finish.
Standard Door Specifications:
Type – Single/Double Leaf
Leaf Thickness – 44 mm (or as per specific requirement)
Leaf & Frame – Galvanized Steel, Stainless Steel
Material
Door Leaf – 44 mm thick, Shutter standard sheet thickness 0.6 mm to 0.8 mm thick or as per specific requirement.
Door Frame – Extruded Aluminium powder coated profile frame/ GI powder coated frame/ SS 304 frame.
Infill PUF/Rockwool/Honeycomb
Reinforcements – At hinges, door closer and lock case fitments
Finish – Doors are coated with either pure polyester or epoxy polyester powder achieving a coating thickness of 60-80 microns. (Powder coating available in standard RAL colours)
Glazing – 5-6 mm thick toughened glass/float glass
Ironmongery – SS Ball Bearing hinges, Latch Lock, Dead Lock, Door Closer, D Handle, Push Plates, Kick Plates, Automatic Bottom Drop Seal, Panic Bar for emergency doors, etc
Door opening – Left or right as needed
Construction can be tailored to meet specific requirements.